Let's Change the World

One leak at a time.

Visually locate Ultrasonic Leaks with

Smart Phone or Tablet

Quantify Financial and Environmental

Impacts in Real-Time

Analyze leak data and generate reports with

Cloud-based Strategic Leak Management

Retrieve Associated Leak Records

With a Single Smart Tap

Prosaris: Environmental and Financial Impacts

  • 13,338

    Number of Leak Records

  • 74,175,000 kWh

    Total Wasted Energy Identified

  • 16

    Number of Industries Served

  • 310

    Number of Facilities Helped

  • 3.21 cfm

    Average cfm found

  • 42,815 cfm

    Total cfm found

  • 87,000

    Number of Trees Saved
    (kWh equivalent)

  • 11,700

    Gasoline Powered cars for one year
    (kWh equivalent)

What can Prosaris do for you?

Are you wondering

Why Smart Ultrasonics?

  • High Accuracy:
    Smart ultrasonic leak detectors provide accurate and reliable detection of compressed air leaks. They can pinpoint even the smallest leaks that may go unnoticed by other methods, ensuring comprehensive leak detection.
  • Integration with Software Solutions:
    Smart ultrasonic leak detectors can integrate with software solutions for enhanced leak management. This integration enables automated data analysis, reporting, and tracking of leaks over time, simplifying the overall leak management process and facilitating proactive maintenance.
  • Versatility:
    Smart ultrasonic leak detectors can be used for various applications beyond compressed air systems, such as detecting leaks in steam systems, gas pipelines, vacuum systems, and more. This versatility makes them a valuable tool for comprehensive leak management across different industrial settings.
  • Quick and Efficient:
    Smart ultrasonic leak detectors work in conjunction with smart devices (phone or tablet)and can quickly scan large areas or complex systems, allowing for efficient leak identification and minimizing downtime during the detection process.

What is Leak Life Cycle Management?

  • 1. Detect & Locate Leaks

  • 2. Quantification

  • 3. Prioritization

  • 4. Leak Repair

  • 5. Monitoring & Maintenance

The first stage is to detect the presence of compressed air leaks and then locate the source. This can be done through various methods, such as ultrasonic detectors, soapy water, or simply by listening for audible sounds. Regular inspections and monitoring systems can help identify potential leaks.

Once a leak is located, it needs to be quantified to determine its severity and impact on the system. This involves measuring the rate of air loss, typically in terms of standard cubic feet per minute (SCFM) or cubic meters per hour. Accurate quantification helps prioritize leaks based on their size and potential energy savings.

After quantifying the leaks, it's important to prioritize them based on their size, impact, and energy loss. Larger leaks or those affecting critical operations should be given higher priority for immediate repair. A systematic approach, such as assigning a numerical value or color-coding to prioritize leaks, can be helpful.

The repair stage involves taking action to fix the identified leaks. This may require replacing faulty components, tightening connections, or applying sealants. Qualified personnel should perform the repairs to ensure proper techniques and equipment are used. The repaired area should be tested to confirm the leak has been eliminated.

Once repairs are completed, it's crucial to implement a monitoring and maintenance program. This involves regularly inspecting the system for new leaks, as well as conducting preventive maintenance to avoid future leaks. Ongoing monitoring can be done through a combination of periodic audits, using leak detection equipment, incorporating smart sensors that provide real-time data on overall compressed air supply performance.

View Prosaris Leak Management
Step1 of Prosaris leak life cycle management : Detection and Location
Step2 of Prosaris leak life cycle management : Quantification
Step3 of Prosaris leak life cycle management : Prioritization
Step4 of Prosaris leak life cycle management : Leak Repair
Step 5 of Prosaris leak life cycle management : Monitoring&Maintenance

Benefits of developing a Leak Management Plan

  • Energy Savings

    Leak checks during regular maintenance work flows can increase energy efficiency by over 30%, with compressor performance optimization.

  • Cost Effective

    Timely detection and repair of leaks can minimize wasted resources resulting in long-term energy, man-power and material savings.

  • Clean & Green

    Leaks equal wasted energy!
    Contribute to a cleaner and greener environment by employing smart leak life cycle management tools.

  • Time Saving

    Reduce reliance on sharing one expensive device among facilities or having to wait on trained professionals to complete your audits.

Testimonials

"The OL1 is an excellent solution for leak detection and management. It's compact, powerful, and very easy to use.  I began finding leaks immediately, and it's part of our techs tool kit now…"

Rodger Legault, Infrared, Ultrasound, Motion Amplification, Gas Leak Detection, Vibration Analysis Consultant – DigitalIR Technologies Inc

"…the Prosaris enterprise leak lifecycle management software allows our internal decision makers to quantify losses and view leak records, reports, and analytics in real-time, so we can prioritize leak resolutions and task repairs accordingly…"

Scott P. McInnis, Project Manager – McCain (foods)

"The OL1 is a great value compressed air leak management solution, making it accessible to our team and also our customers.  It’s light and rugged, and our techs find it extremely easy to use.  The biggest value we see is in the cloud based Prosaris dashboard and reports. This software is excellent for sharing leak analytics, quantifying losses, and managing the repair and resolution process."

Jeff Wright, Compressed Air Specialist – Compressor Energy Services, New Hampshire